Ball Bearing With High Center External Spherical Surface

Ball Bearing With High Center External Spherical Surface

# Product Introduction of High Centered External Spherical Ball Bearing with Integral Structure The high-centered external spherical ball bearing with integral structure is an integrated mechanical support component that integrates an external spherical ball bearing with a high-centered vertical bearing housing. The core consists of a spherical bearing made of GCr15 high-carbon chromium steel and a high-centered housing body formed by stamping HT250 gray cast iron or Q235B steel. The outer surface of the outer ring is spherical and precisely matches the spherical inner hole of the bearing housing, which can automatically compensate for 2-3 degrees of installation error or shaft deflection deviation, effectively avoiding wear caused by poor centering. This product inherits the load-bearing characteristics of the 62 and 63 series deep groove ball bearings. It can withstand both radial loads and relatively small axial loads. The high center body has excellent rigidity and can prevent assembly deformation. It is equipped with a rubber sealing ring, a grease retaining cage, and an optional labyrinth-type dust-proof structure for triple protection. This can resist the erosion of harsh environments such as dust, mud, and water. It also has preset oil injection ports and oil drainage grooves, making maintenance and upkeep convenient. Installation is straightforward without any complicated procedures. It can be quickly fixed by using the preset bolt holes on the base. The bearings can be locked onto the shaft through tightening screws or locking sleeves. The bearings and the seat body can also be completely interchangeable. It is widely applicable in fields such as agricultural machinery, conveying equipment, and mining machinery, such as the drum shaft of combine harvesters and the driving end of belt conveyors. It can adapt to complex working conditions like dust, moisture, and vibration.
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Product Introduction

1. Product Overview​

Pillow block bearings with high-center housing are integrated support units that combine wide-inner-ring deep groove ball bearings with high-center vertical bearing housings. They achieve self-aligning functionality through a spherical mating structure and are specifically designed for rotating shaft systems under complex operating conditions. Their core advantages include compact structure, easy installation, and adaptability to harsh environments, making them widely used in key transmission parts of agricultural, mining, and conveying equipment.​

2. Structural Composition & Materials​

2.1 Core Components​

Bearing Body: Manufactured from GCr15 high-carbon chromium bearing steel. The internal cage and ball design follow the structure of Series 62 and 63 deep groove ball bearings to ensure load-bearing stability.​

High-Center Bearing Housing: Made of HT250 gray cast iron (for integral rigid structure) or Q235B steel plate (via stamping). Pre-drilled bolt holes on the base facilitate quick installation.​

Sealing System: Standard configuration includes double-layer sealing (synthetic rubber oil seal + oil slinger). Optional dust covers can be added to form triple protection. The oil seal is reinforced with a metal skeleton, and its lip maintains tight contact with the inner ring.​

2.2 Key Design Details​

Spherical Mating: Both the outer surface of the bearing outer ring and the inner hole of the housing feature spherical structures, forming the basis for self-alignment.​

Locking Mechanisms: Three inner-ring fixing methods are available:​

Double set screws (arranged at 120° angle)​

Adapter sleeves (for taper bore mating)​

Eccentric sleeves (suitable for vibrating working conditions)​

Lubrication Structure: Pre-installed grease nipple and outer-ring oil groove. Maintenance-free units are pre-filled with high-quality lithium-based grease for long-term use.​

3. Core Performance Parameters

Performance Indicator

Specific Parameters

Description

Self-Aligning Angle

±2.5° (with lubrication) / ±5° (initial state)

Compensates for installation errors and shaft deflection

Load Capacity

Radial load as main; axial load ≤20% of basic dynamic load rating

Consistent with load characteristics of deep groove ball bearings of the same specification

Protection Class

IP65 (basic type)

Dust-cover models can resist high-pressure muddy water intrusion

Temperature Range

-30℃ ~ 125℃ (with standard grease)

Custom high-temperature lubrication solutions required for ultra-high temperature conditions

Interchangeability

Full-spec interchangeability between bearings and housings

Bearings of the same model can match housings from different manufacturers

4. Installation & Maintenance Guidelines​

4.1 Installation Process​

Pre-treatment: Remove burrs from the shaft journal and apply anti-rust grease; pull out the fixing pin of the bearing outer sleeve and apply oil to the mating surface of the housing.​

Housing Fixing: Insert the bearing into the housing, then fit the assembly onto the shaft end. Do not fully tighten the base bolts temporarily to reserve space for alignment.​

Alignment & Locking: Rotate the shaft 2-3 times to allow automatic alignment, then tighten the base bolts. Lock the inner ring using the corresponding method (e.g., axially tapping the eccentric sleeve).​

4.2 Maintenance Points​

Lubrication Interval: Grease replenishment every 6 months under normal conditions; shortened to 2-3 months for dusty/high-temperature environments. Grease filling volume should be 1/3 to 1/2 of the bearing internal space.​

Condition Inspection: Regularly check temperature (normal ≤70℃), abnormal noise, and seal integrity. Replace immediately if defects such as spalling or cracks are found.​

Disassembly Rules: First loosen the set screws, tap the eccentric sleeve loose in the direction opposite to shaft rotation, then remove the base bolts to avoid bearing damage caused by misalignment.​

5. Application Scenarios & Selection Recommendations​

5.1 Typical Application Fields​

Agricultural Machinery: Drum shafts of combine harvesters, transmission ends of threshers​

Conveying Equipment: Drive shafts of belt conveyors, bearing housings of bucket elevators​

Mining Machinery: Main shafts of small crushers, support ends of vibrating screens​

General Machinery: Rollers of textile machines, transmission systems of food processing equipment​

5.2 Selection Basis​

Operating Condition Characteristics

Selection Recommendations

Light load / low vibration

Series UC200 + cast iron housing + set screw locking

Heavy load / large shaft diameter

Series UC300 + adapter sleeve + dust cover

Intense vibration (e.g., agricultural machinery)

Series UEL + eccentric sleeve + stamped housing

High cleanliness requirements (e.g., food machinery)

Stainless steel bearing body + food-grade grease

 

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